FORKLIFT COLLISION WARNING & AUTOMATIC ASSISTANCE

HYSTER REACTION ACTIVE ALERTS AND INTERVENTIONS

Hazards get called out in real time and, when things go sideways, the solution can take action automatically to assist your operators.

STRONG SUPPORT FOR FORKLIFT OPERATORS THAT PAYS FOR ITSELF

Every forklift accident, near miss or equipment stoppage impacts safety, costs and output. Paired with proper training, operator assist solutions can help you protect your crew and make your materials handling work more productive. Hardworking tech like this isn’t just an upgrade to your safety initiatives — it’s a performance multiplier.

Hyster Reaction™ can help your operators:

  • React fast
  • Maintain control of their equipment
  • Power through unexpected situations

So your operation can:

  • Reduce accidents
  • Cut downtime
  • Boost throughput

ACTIVE ALERTS

Hyster Reaction active alerts notify operators of obstacles or pedestrians around their lift truck to help them exercise caution and steer clear of collisions.

OBSTRUCTION AWARENESS

Even your most experienced operators can be caught off guard by an obstacle they notice too late or not at all. Obstruction awareness helps identify potential hazards sooner, alerting operators with audible and visual signals that give them time to slow down, adjust course or stop before minor obstacles become major incidents.

PEDESTRIAN AWARENESS

In a busy materials handling operation, it’s easy for a pedestrian to enter a forklift’s path without the operator realizing it in time. These award-winning pedestrian awareness solutions use either badges or cameras to detect people near the forklift and provide alerts to give operators more time to react.

PEDESTRIAN DETECTION EVENT DASHBOARD: Forklifts equipped with both the Pedestrian Awareness Camera and Wireless Verification, an advanced offering of Hyster Tracker telemetry, get a pedestrian detection event dashboard at no additional cost. This dashboard provides powerful insights for managers to monitor and analyze pedestrian detection events across sites and equipment.

Active interventions

When operating conditions move outside safe thresholds, Hyster Reaction active interventions step in to assist the operator. This automatic action is an added layer of collaborative support for operators behind the wheel in critical moments, helping them protect themselves, people and equipment without disrupting their workflows.

  • Speed control

    Speed control

    Managing lift truck speed is essential in busy warehouse environments. Hyster Reaction speed control functions automatically adjust speed in certain situations where a slower rate of travel can help lower the likelihood of lift truck accidents.

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    Traction speed controls

    Limits travel speed and acceleration when lift height exceeds specified thresholds or during load handling and mast tilting to help maintain stability and control.

     
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    Hydraulic speed controls

    Controls hydraulic lift and tilt rates in certain circumstances, such as when load stability is at risk. Provides soft ceiling and soft floor limits to reduce hydraulic shock, enhancing operator comfort and overall handling smoothness.

     
     
     
     
  • Stability management

    Stability management

    When moving tall loads, making tight turns or traveling on uneven paths, lift truck balance can shift in ways even skilled operators don’t anticipate. Hyster Reaction stability management functions actively intervene to help keep the truck steady and controlled.

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    High-lift travel speed control

    Limits truck travel speed when the carriage is raised above the height threshold to help manage stability and give operators confidence to work efficiently with loads at height.

     
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    High-lift load tilt control

    Limits how quickly and far the mast can tilt forward when the forks are raised with a load to help make handling more deliberate and controlled, improve stability and reduce the risk of tipping forward or loads slipping off the forks.

     
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    Corner control speed limiting

    Slows the truck around corners or when making tight turns to help reduce the risk of tipping or losing control of the forklift and to promote more stable maneuvering.

     
     
     
     
  • Collision avoidance

    Collision avoidance

    In high-demand warehouse operations, unexpected obstacles can appear faster than even an experienced operator responds. Hyster Reaction collision avoidance interventions help operators steer clear of potential impacts by automatically reducing lift truck speed when potential obstacles are detected.

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    Obstructions in path of travel

    Slows the truck when an obstruction is detected, adding critical seconds to give the operator more time to react and reduce the risk of collisions with racking, product, other forklifts and pedestrians.

     
  • Location-based rules

    Location-based rules

    Certain environments demand extra caution so that operators don’t let restrictions slide. Hyster Reaction location-based rules actively intervene to enforce operation-defined worksite restrictions, automatically guiding operator behavior in specified areas.

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    End-of-aisle slowdown

    Smoothly slows the forklift when it reaches the end of an aisle or an intersection, giving operators more time to react to foot traffic, other forklifts or whatever else might be hidden around corners.

     
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    Fork height restrictions

    Limits truck travel and mast speed in defined zones in your facility where overhead clearance is low, until the operator has lowered the forks beneath the threshold or exits the zone, helping reduce the risk of hitting low-hanging obstacles like HVAC equipment, conveyors, sprinklers and beams.

     
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    Exclusion zones

    Reduces truck travel speed to a crawl in areas you define within your facility to discourage operators from entering designated spaces such as hazardous materials storage areas and pedestrian-only zones.

     
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    Speed control zones

    Limits the truck’s travel speed in high-traffic areas and crosswalks to help minimize the risk of collisions with pedestrians.

     
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    Exception zones

    Disables restrictions that would otherwise apply in select situations or locations, such as when a pedestrian is nearby but is on the other side of a wall or barrier, trucks are alongside one another but running on wires or are in tight aisles where they cannot maintain the same minimum distance as they could elsewhere.

     
     
     
     

READY TO ADD OAS TO YOUR FLEET?

Hyster Reaction technology is an available option on many of our counterbalanced and warehouse forklift models.

CONTACT YOUR LOCAL DEALER

Resources

REDUCING OPERATOR RISK IN EVERY ENVIRONMENT

REDUCING OPERATOR RISK IN EVERY ENVIRONMENT

From odors and fumes to repetitive movements, vibration and noise, businesses have their work cut out for them supporting forklift operators. The right strategies can help alleviate the physical challenges and reduce risk of injuries or accidents.

VIEW THE INFOGRAPHIC
THREE LAYERS OF FORKLIFT SAFETY

THREE LAYERS OF FORKLIFT SAFETY

There’s not a singular solution for forklift safety. To help reduce the risk of injuries and increase uptime, operations must take a multi-faceted approach. Find out how your operation can leverage a comprehensive forklift safety strategy.

DOWNLOAD THE WHITE PAPER
Explore more forklift safety resources

Explore more forklift safety resources

Get a more complete picture of forklift safety and best practices to help reduce the risk of injuries and decrease downtime.

EXPLORE FORKLIFT SAFETY

FREQUENTLY ASKED QUESTIONS

Learn more about Hyster Reaction and how it can help your operators watch out for pedestrians and curb hazards.

How do collision warnings or alerts and interventions improve forklift safety?


Hyster Reaction continuously monitors environmental inputs and forklift operation and alerts the operator in real time to proactively change their behavior. Active interventions go a step further, assisting by automatically changing the truck’s behavior to help prevent tip-overs, reduce sudden movements that can compromise stability and promote safe handling of loads.

Does Hyster Reaction require special training for operators?


Hyster Reaction is intuitive, operators should receive brief training to understand what alerts are communicating, how the solution interacts with their inputs and how it applies interventions to assist them.

Can Hyster Reaction be retrofitted to existing forklifts?


Depending on the forklift model and configuration, the Pedestrian Awareness Camera and certain aftermarket capabilities may be available for retrofit. Contact a certified Hyster dealer for compatibility and installation options.

How does Hyster Reaction enhance productivity?


By helping to enhance the stability of loads and trucks, and by reducing risk of collisions or other accidents, operators can move materials more efficiently and with fewer errors, improving overall operational throughput.

Does Hyster Reaction affect the operator’s control of the forklift?


No. Interventions subtly modify forklift performance, while leaving the operator in control of the truck.

How does Hyster Reaction respond to unexpected obstacles or uneven terrain?


The stability systems adjust lift, tilt and speed in real-time to help maintain stability, supporting operators in navigating obstacles, ramps or uneven surfaces safely.

Can Hyster Reaction be integrated with other Hyster operator assist solutions?


Yes. It can complement other Hyster solutions like telemetry, lights and alarms, load positioners and other features to help you run a safe, efficient material handling environment.