Here are just a few of the ways Hyster can help automotive manufacturers.
1. Tow Tractor & Tugger Train Systems
When you think Hyster, you may think ‘forklifts’. However, feeding demanding production lines may require a different solution.
Here, Hyster® Tow Tractors with Tugger Trains are well placed to provide flexible, precision timed deliveries of kits just in time and just in sequence. This may help to reduce errors, while also helping operations to adopt the ‘milk run’ concept, which may enable kits to be delivered faster. It can also help to avoid unnecessary stock build up at assembly lines.
The modular Tugger Trains enable loads to be transported efficiently to and from the manufacturing line using a choice of different trollies, towed by the Hyster LO5.0T and LO7.0T Tow Tractors. For ease, the whole solution, from the Tow Tractor to the trailers, can be provided by your Hyster dealer. These models are well suited to indoor applications where the operator is regularly on and off the machine. With a low step height, these models provide a good option for keeping operators comfortable and productive in busy applications with multiple stops.
For operations where there are long travel distances, smooth production flow is still needed to meet time pressures. The Hyster T7.0-8.0 HS Seated Tow Tractor is a solid and durable option that is up to the challenge, while at the same time helping to reduce operator fatigue, which may support increased productivity. It is well suited to operators that need to travel longer distances, providing the operator with a slightly raised seated driving position for comfort and visibility. Larger, soft tyres also contribute to comfortable operation for those who spend extended periods driving.
2. Hyster Robotics
Just in time and just in sequence processes require constant runs to assembly lines. This needs to be managed seamlessly to prevent productivity issues. Here robotic tow tractors can be used to help to automate repetitive tasks. This can help optimise workflows in sequencing in assembly operations, transporting product from one conveyor to another, kitting separate items to be provided as one unit, or conducting stock replenishment.
The Hyster LO7.0T Robotic Tow Tractor offers an autonomous solution that has the intelligence to be able to present the correct trailer to the work station to minimise any confusion around what to pick.
These trucks can also provide support for the long, repetitive tasks found in automotive manufacturing. Repetitive tasks may contribute to higher operator turnover, so using a robotic solution can help engage operators in alternative, value-added tasks instead.
A further benefit of the Hyster Robotic Tow Tractor is that it does not require installation of additional infrastructure in order to operate properly. Instead, it maps structural features of the warehouse to self-locate and navigate. This same technology is also used with the Hyster Robotic Counterbalance Stacker which can handle pallets and stack, or unstack, loads.
3. Hyster lithium-ion battery forklifts
There is a push for greater sustainability efforts in many automotive manufacturing businesses. Costs also play an enduring role in selecting the right materials handling equipment solutions. In the transition to electric forklifts to help reduce emissions, some applications may find that the maintenance and replacement that comes with lead acid batteries is a costly option, and that creating space and infrastructure for charging is a challenge.
Hyster lithium-ion forklifts overcome these issues, and combine dependable trucks with cost-efficient clean energy, which may help support sustainability goals. Lithium-ion batteries may also have a useful life up to three times longer than their lead-acid counterparts, which can help in decreasing recycling waste. Reduced charging time helps control energy usage costs, while also delivering the lift truck uptime that is needed for highly demanding and productive operations. With no need to change the in-built lithium-ion batteries, there are also further potential efficiency gains.
Transform your materials handling fleet with Hyster
Hyster has the experience and the equipment options to deliver robust solutions to the real challenges found in the arduous automotive manufacturing industry. Find out more about maximising your production capabilities here.
Or speak to your local Hyster dealer for advice for your specific application’s requirements.
